Maximum daily treatment capacity: 180 m3
Using this equipment for harmless treatment, the maximum compost pile height can reach over 2 m, with the maximum longitudinal compost depth being 3 m. A single unit can handle a maximum daily volume of over 180 m3. The vertical displacement distance for each turning cycle is 3 m, leaving the original material location vacant after one turn, thereby enabling re-supply of material and achieving continuous operation.
When operating the fermentation flip machine, the motor reducer driven by a direct coupling method transmits power to a pair of flip wheels, enabling symmetrical turning. The variable speed transfer cart moves horizontally from one side to the other for blind-spot-free operations. Upon completing a lateral shift, the machine then advances longitudinally through the action of a stepper motor, continuing to turn the material horizontally in the opposite direction until the entire material turnover operation is completed.
During the turning operation, the fermenting bacteria come into ample contact with oxygen, ensuring favorable fermentation of the material.
Based on customer requirements, this equipment can be optionally equipped with a fully automatic feeding and discharging system, a segmented intelligent aeration system, and environmental odor removal equipment.
Based on customer needs, the control system of this equipment can implement multi-mode control solutions including manual control, remote controller operation, control from a remote control center, and control via a mobile phone client.
Product overview:
The WFLP series wheel and disc flip machine is suitable for scenarios requiring large-scale harmless treatment of organic solid waste, such as aerobic fermentation treatment of livestock and poultry manure, municipal sludge, food waste, and biogas residue. It finds extensive application in large animal farms, sludge disposal centers, biogas and natural gas projects, food waste treatment centers, and organic fertilizer plants, among other industrial and agricultural projects.
This equipment integrates multiple international advanced technological achievements, featuring state-of-the-art processes and proven technology, thus representing the latest technological pinnacle in large-capacity flip machines from Wanfeng Machinery!
Product features:
·Flip system: This assembly, composed of a motor, reducer, bearing housing, spindle, etc., is a critical component that provides power to the turning drum.
·Transverse walking device/longitudinal walking device: This device is comprised of a traveling motor, a reducer, a transmission shaft, traveling wheels, and so forth.
·Hydraulic lifting device: This device operates by the hydraulic system driving the hydraulic cylinder to complete the lifting action.
Reduced infrastructure investment: The material pile height for flipping can reach over 2 m, significantly reducing the land use and construction area required for the facility;
Excellent fermentation results: The built-in aeration system ensures ample oxygen supply for the fermentation microorganisms, leading to superior fermentation quality and consistent product output;
High fermentation temperature: Fully enclosed facility with a sunlit roof results in minimal heat loss and high fermentation temperatures. Due to the material pile reaching up to 2 m in height, the ratio of surface area to volume for heat dissipation is reduced, leading to rapid temperature increases and allow cooling in the material;
High throughput: a 30-meter flip machine offers a maximum daily treatment capacity of over 180 m3;
high degree of automation: It can be started with a single click, featuring intelligent control and unmanned operation;
Low production costs: The electricity consumption cost per unit of treatment is one sixth of that of aerobic fermentation tanks; additionally, automatic feeding and discharging devices are available to work with main equipment, remarkably reducing labor costs and operation costs.
Product technology:
Transverse span of flip machine (m) | 5 | 10 | 15 | 20 | 25 | 30 |
Net width of flip shop (m) | Transverse span of flip machine + at least 4 m | |||||
Length of fermentation tank (m) | ≥66 | |||||
Net length of flip shop (m) | Length of fermentation tank + at least 12 m | |||||
Maximum daily production capacity (m3/d) | 30 | 60 | 90 | 120 | 150 | 180 |
Height of fermentation tank (m) | 2.5 | |||||
Maximum compost height (m) | ≥ 2 m | |||||
Main motor power (kW) | Power frequency or variable frequency motor with ratings of 37/45/55 kW (depending on properties such as specific gravity and moisture content of the material) |
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Transverse shift motor power (kW) | Variable frequency motor 0.8×4 | |||||
Longitudinal shift motor power (kW) | Variable frequency motor 3.0×2 | |||||
Power of hydraulic lifting mechanism (kW) | 3.0 | |||||
Transverse travel speed (m/min) | 3~5/6~10 | |||||
Longitudinal travel speed (m/min) | 2~5 | |||||
Flip feed depth (m) | 0.2~0.5 | |||||
Maximum flip area per hour (m²) | 600 | |||||
Distance advanced per flip of material (m) | 2~3 | |||||
Moisture content of feed material (%) | 55~65 | |||||
Moisture content of outgoing material (%) | 30~35 |
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