60% of the particles are directly formed through the turning process. The machine features significant benefits including low investment, low energy consumption, quick fertilizer production, and high yield.

Product overview:

The WFSC series knife axe type flip machine is a high-efficiency, hydraulically driven, fully automatic integrated trench turning equipment developed by our company. It’s a pivotal kind of equipment for harmless treatment in industries such as livestock breeding and sludge disposal.

The WFSC flip machine features significant benefits including low investment, low energy consumption, quick fertilizer production, and high yield. The equipment incorporates a knife axe type mixing blade. Through continuous aerobic microbial fermentation in the fermentation tank over a period of 10-20 days, large amounts of air (oxygen) are incorporated into the manure during the mixing via operation of the mixing blade, so that the manure undergoes complete fermentation and decomposition. In addition, while the material is being crushed, it also ensures that the size of the final product’s particles is uniform, with over 60% of the particles being in the form of granules with diameters ranging from 4 to 6 mm.

The reproduction of aerobic microorganisms required during the fermentation is influenced by the surrounding environment. The WFSC flip machine is designed with a unique aeration pipeline, allowing for the adjustment of airflow by controlling the aeration time. Initially, a layer of rice husk auxiliary material is laid at the bottom of the aeration trough to prevent the manure from blocking the aeration holes on the aeration pipe. The material is added from the inlet. As the flip machine moves forward while turning the material, the material shifts progressively. Once fermentation is complete, the material is removed from the outlet.

Product technology:

The WFSC flip machine employs an advanced aerobic microbial fermentation process. To facilitate aerobic fermentation, the following conditions must be met:

Moisture content, pH value, and carbon-to-nitrogen ratio should all align with the requirements for material fermentation; typically, high-moisture raw materials are controlled to maintain a water content of 50-65%.

The equipment mixes fermentation bacteria, straw powder, wood shavings, and other auxiliary materials with raw materials for conditioning. The mixture then enters the fermentation tank for flip fermentation.

During the fermentation, the fermentation substrate works with aerobic microorganisms to rapidly reproduce and decompose, thus facilitating fermentation. This process not only reduces organic waste but also evaporates the moisture contained in organic matter, leading to rapid deodorization and a swift increase in temperature. A temperature range of 50-65℃ is the ideal condition for the proliferation of aerobic microorganisms (different substrates may exhibit varying responses), which effectively prevents the generation of harmful gases such as hydrogen sulfide and ammonia during fermentation. After the temperature rises and accelerates the drying of material, it needs to be maintained at a temperature between 55-70°C for more than 5 days.

Product features:

•Featuring a dual-trough width capable of spanning up to 12 meters, the fermentation material layer can delve as deep as 1.1-1.3 meters, accommodating substantial throughput suitable for organic fertilizer industrialization;

•The operation is highly flexible, supporting manual, remote, and automatic modes, showcasing a high degree of automation with automatic trough switching and material turning;

•The equipment boasts a long service life due to a minimal number of wearing parts, which leads to energy conservation and reduced production costs;

•The specialized turning blades effectively disperse the material, ensuring that over 60% of the fermented material achieves granulation;

•Production can proceed year-round, unaffected by weather conditions, as the fermentation trough is equipped with a gas replenishment feature.

This equipment is characterized by a comprehensive manufacturing process and stringent quality control procedures, which have enabled our products to dominate both domestic and international markets. They are also extensively exported to regions such as Africa, Australia, South America, Southeast Asia, and the Middle East. Our high-quality products and services have consistently earned us glowing reviews from customers.

Product specifications

(We reserve the right to make changes to product specifications for improvements without prior notice)

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